Multi-season stretch print / 2023–2026 / Real case 04

A repeat program, not a single lucky order.

来自真实成交与生产档案的多季人丝氨纶印花项目。公开数据逐项核对,客户身份和商业条件全部脱敏。

CLIENT / 客户浙江某上市丝绸企业

按商业机密要求匿名,不公开企业、联系人、项目代号或品牌信息。

FABRIC / 面料95% VISCOSE · 5% ELASTANE

200g/㎡;150cm 可裁门幅,155cm 布边门幅。

BULK / 大货记录1,130m → 1,137.7m

档案中一批代表性色组:19 卷,实际记录比合同数量多 7.7 米。

SAMPLING / 打样4TH S/O

另一季花型做到第 4 次 S/O;第三次使用了错误花稿,颜色也需要重新对准已确认色标。

FINAL PHYSICAL / 成品记录151–153cm · 194–206gsm

对应大货码单记录的可裁门幅与卷间克重范围。

QA TARGET / 质量要求±3% · 3.5–4.0 · pH 5–7

分别为缩水率、色牢度等级和 pH 要求;这些是订单标准,不冒充最终实测结果。

FINAL RESULT / 最终结果3% · BATCH CONTROLLED

实际缩水 3%;色差未能完全消除,但已做到批次内可控;货物已全部出货。

DEFECT RATE / 次品率NOT PROVIDED / 未提供

全部出货说明交付已完成,不等同于零次品;未提供次品率,因此不作推断。

EVIDENCE / 证据范围2023–2026

生产单、S/O 安排、出货码单、对账记录与真实样布照片交叉核对。

01

A repeat program across seasons

This is not presented as one oversized order. The archive documents a continuing viscose–spandex print program across several seasons, with separate sampling, bulk and delivery records that can be checked independently.

02

The material stayed constant

The core base remained 95% viscose and 5% elastane at 200g/㎡, with a 150cm cuttable width. That consistency made it possible to carry learning about tension, shrinkage compensation, colour approval and finishing into later developments.

03

One recorded bulk batch

A representative colourway was ordered at 1,130 metres. The detailed roll record totals 1,137.7 metres across 19 rolls, with measured roll data showing 151–153cm cuttable width and 194–206gsm.

04

Why a fourth S/O was necessary

In a later season, the third S/O used the wrong artwork. The next instruction required the correct file, a return to the previously approved colour standard, one complete repeat and two identical sample sets. The correction was therefore a file-control and colour-control problem—not simply another print.

05

A controlled commercial result

Final shrinkage was 3%. Colour difference could not be eliminated completely, but it was brought under batch control and all goods were shipped. No defect-rate figure has been provided, so completed delivery is not presented as zero defects.